Carbon Fiber Triaxial Spread Tow 3.54oz / 120gsm 39" wide
Spread tow fabrics have practically straight fibers which result in a greater stiffness and a greater strength in compression due to reduced fiber buckling. These low crimp rate fabrics enable a higher fiber-to-resin volume ratio in composite parts. While biaxial weave fabrics provide reinforcement in two main directions, triaxial weave fabrics exhibit the same properties in every direction due to their quasi-isotropic fiber configuration.
Lighter. Spread tow carbon fiber fabrics are woven from fiber tows that are spread into thin tapes. Tape area density is inversely proportional to spreading width. Whereas the lightest traditional carbon fiber fabrics weight 90 gsm, spread tow fabrics can achieve densities as low as 40 gsm.
Straighter fibers. Compared with traditional reinforcement fabrics, spread tow fabrics have practically straight carbon fibers. Straight fibers have a higher rigidity in tension than undulated fibers and result in a stiffer fabric. Since their buckling is not initiated, straight fibers also have a better resistance to compressive stress.
Higher fiber-to-matrix ratio. Since spread tow carbon fiber fabrics are extremely flat, they require less resin than traditional fabrics to be impregnated. This results in composites with a higher fiber-to-matrix volume ratio and overall better mechanical performances.
Because they have practically straight fibers and a woven structure, spread tow carbon fiber fabrics combine the stiffness of non-crimp laminates and the reduced de-lamination risks of woven fabrics.
Triaxial weaves such as the dense triaxial weave or the light triaxial weave have a [0°/+60°/-60°] fiber orientation. Taking the modulus of a unidirectional composite as a reference unit, a triaxial weave composite exhibits a constant modulus of 0.375 regardless of the direction. In particular, as a woven [0°/+60°/-60°] quasi-isotropic laminate, a dense triaxial weave fabric is a versatile reinforcement.
Use of a spray adhesive
Place the fabric on a clean surface. Adjust the tapes if some are misplaced. Once the appearance is okay, use a spray adhesive to immobilize the fibers. Turn the fabric upside down on the mold surface.
Place the fabric onto the mold, adjust the tapes if some are misplaced. Once the appearance is okay, use a spray adhesive to immobilize the fibers.
Some spray adhesives are designed to dissolve in the resin so that it does not interfere with the curing process.
Impregnation through a more friction-resistant fabric during hand lay up
Place the spread tow fabric on the mold surface. Adjust the tapes if some are misplaced. Once the appearance is okay, on top of the fabric, place another layer of more friction resistant fabric such as a non spread tow one e.g. a very light glass fabric, a peel ply etc. Put the resin on the laminate and spread it to impregnate both fabrics.
In order to attenuate a displacement of the fibers, it is recommended to limit resin flowing inside the spread tow fabric regarding in-plane directions. The resin should rather come from the top, perpendicularly to the fabric. A thick infusion mesh can help.
Tacky gel coat
Place the fabric on a tacky surface such as a gel coat and gently press it to optimize the fibers adherence to the surface.
How we sell
This roll is 39" (100cm) wide and the fabric is sold by the linear yard. The unit price displayed is for 1 linear yard, all volume discounts will be automatically applied when selecting larger quantities of fabric when added to your shopping cart, as indicated in the table above with quantity discount ranges for units purchased.
Please purchase the number of linear yards that you require. When purchasing multiple yards of the same fabric you will receive one continuous length of that material. We carefully take that material and roll it onto a cardboard core and wrap over with clear plastic or Kraft paper, making sure to keep the fabric in its first quality condition. We pride ourselves as having one of the best material handing crews possible. We have most of our material available for purchase in sample swatch books per fabric category. Samples of our fabrics can be purchased by Clicking this Link.
|Unit of Measure||Linear Yard|
|Weight||3.54oz / 120gsm|
|Width||39" / 100cm|
|Resin Consumption @ 45% Resin to Fabric by Weight||2.89opsy / 97.33gsm|
The resin consumption provided is for the approximate amount of resin by weight, contained in the final part after processing by vacuum infusion. This does not account for the resin used in the flow lines and consumables such as flow media or breather cloth. Wet-layup by hand will also have a higher resin consumption in the final part and is dependent upon users techniques. Vacuum bagging a wet layup will improve the resin content. Too much resin will cause a weaker part, NOT stronger. Average rule of thumb is around 45% (+/- a couple percent). To calculate actual resin % in your part a burn test is used. For example you have a part weighing 100 grams, you would burn off the resin which would leave the fiber behind. You should have 55 grams of fiber left when your process is working correctly. Due to the variables in processing it is hard to give an accurate amount of resin needed to purchase for making your part. However you will have waste no matter what method is used. A suggested ratio is about 1-1.5lbs of resin per lb of fabric purchased.